Çimtaş

Signature Projects

Pressure Vessels

Jenerik-2

Project Information

  • Client: PFD (Parsons Fluor Daniel)
  • End-User: TCO (TengizChevrOil)
  • Location: Kazakhstan
  • Design Code: ASME (Sec. VIII Div.1 & Div.2)
  • Design Compliance: GOST
  • Completion:  2004

Vessel Characteristics

  • 55 Reactors / Columns / Drums
  • Total weight of 2,600 t
  • Range of Vessels:
    • Weight: 1 t to 270 t
    • Length: 3 m to 46 m
    • Int. Diameter: 1 m to 8 m
    • Wall Thickness: 8 mm to 77 mm

Materials

  • SA 533 Type C
  • SA 516 Gr.70
  • SA 516 Gr.70 (HIC)
  • SA 240 316L
  • SS Weld Overlay Application

Heaviest Vessel: Claus Reactors

(3 pcs. / 270 t / 8 m ID / 34 m Length / Wall Thickness = 34 mm)
Longest Vessel: Debutaniser
(1 piece / 98 t / 3 m ID / 46 m Length / Wall Thickness = 18 mm)

01_CLAUS-REACTOR

Claus Reactor

Quantity:4
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 8 m x L 34 m
Shell/Head t:34 mm / 22 mm
Weight:270 t
02_DEBUTANISER

Debutanizer

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 46 m
Shell/Head t:18 mm / 18 mm
Weight:98 t
03_QUENCH-WATER-STRIPPER

Quench Water Stripper

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 24 m
Shell/Head t:13 mm / 13 mm
Weight:17 t
04_CLAUS-REACTOR

Claus Reactor/Hydrogenation Reactors

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 46 m
Shell/Head t:18 mm / 18 mm
Weight:98 t
05_CLAUS-COMBUSTION-CHAMBERS

Claus Combustion Chambers

Quantity:2
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 5 m x L 11 m
Shell/Head t:16 mm / 16 mm
Weight:28 t
06_HYDROGENATION-BURNER-CHAMBER

Hydrogenation Burner Chamber

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 9 m
Shell/Head t:30 mm / 25 mm
Weight:44 t
07_HIGH-PRESSURE-FLARE-K.O.-DRUM

High Pressure Flare K.O. Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 5 m x L 27 m
Shell/Head t:24-28 mm / 22 mm
Weight:103 t
08_LOW-PRESSURE-FLARE-K.O.-DRUM

Low Pressure Flare K.O. Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 16 m
Shell/Head t:16-37 mm / 16 mm
Weight:39 t
09_PROPANE-COMPRESSOR-SUCTION-DRUM

Propane Compressor Suction Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 6 m x L 14 m
Shell/Head t:64 mm / 64 mm
Weight:153 t
010_DEGASSING-CONTACTOR

Degassing Contactor

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 14 m
Shell/Head t:30 mm / 23 mm
Weight:30 t
011_SOUR-WATER-STRIPPER

Sour Water Stripper

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 1 m x L 22 m
Shell/Head t:13 mm / 13 mm
Weight:11 t
012_1st-&-2nd-STAGE-SUCTION-DRUMS

1st & 2nd Stage Suction Drums

Quantity:2
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 20 m
Shell/Head t:18 mm / 18-23 mm
Weight:39 t
013-WET-AIR-RECEIVER

Wet Air Receiver

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 7 m
Shell/Head t:18 mm / 18 mm
Weight:10 t
014_BLOWDOWN-DRUM

Blowdown Drum

Quantity:2
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 14 m
Shell/Head t:30 mm / 30 mm
Weight:41 t
015_HC-DRAIN-DRUM-NORTH

HC Drain Drum (North)

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 14 m
Shell/Head t:17 mm / 17 mm
Weight:26 t
016_HC-DRAIN-DRUM-SOUTH

HC Drain Drum (South)

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 10 m
Shell/Head t:17 mm / 17 mm
Weight:20 t
017_CLOSED-AMINE-DRAIN-DRUM

Closed Amine Drain Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 15 m
Shell/Head t:22 mm / 22 mm
Weight:42 t
032_WASH-DRUM

Wash Drum

Quantity:4
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 11 m
Shell/Head t:12 mm / 12 mm
Weight:7 t
021_AREA-200-CONDENSATE-FLASH-DRUM

Condensate Flash Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 11 m
Shell/Head t:15 mm / 15 mm
Weight:16 t
022_HRSG-FUEL-GAS-K.O.-DRUM

HRSG Fuel Gas K.O. Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 6 m
Shell/Head t:14 mm / 14 mm
Weight:7 t
023_DEBUTANISER

Debutaniser Overhead Accumulator

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 13 m
Shell/Head t:24 mm / 24 mm
Weight:38 t
024_LP-FLARE

LP Flare Intermediate Knock Out Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 10 m
Shell/Head t:16 mm / 14 mm
Weight:16 t
025_HIGH-PRESSURE

High Pressure Treated Gas Separator

Quantity:1
Design Code:ASME Sec. VIII Div.2
Stamp:U
Dimensions:ID 3 m x L 13 m
Shell/Head t:77 mm / 40 mm
Weight:64 t
026_SWEET-GAS-SEPARATOR

Sweet Gas Separator

Quantity:1
Design Code:ASME Sec. VIII Div.2
Stamp:U
Dimensions:ID 3 m x L 13 m
Shell/Head t:74 mm / 42 mm
Weight:86 t
027_COS-TREATERS

COS Treaters

Quantity:2
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 15 m
Shell/Head t:48 mm / 48 mm
Weight:68 t
028_COS-TREATER-CONDENSATE-DRUM

COS Treater Condensate Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 1 m x L 5 m
Shell/Head t:30 mm / 30 mm
Weight:6 t
029_SOUR-WATER-FLASH-DRUM

Sour Water Flash Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 7 m
Shell/Head t:12 mm / 12 mm
Weight:7 t
030_SOUR-WATER

Sour Water Stripper Overhead K.O. Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 6 m
Shell/Head t:10 mm / 10 mm
Weight:5 t
033_SKIMMED-OIL-POT

Skimmed Oil Pot

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 8 m
Shell/Head t:13 mm / 13 mm
Weight:8 t
034_LPG-RICH-AMINE-FLASH-DRUM

LPG Rich Amine Flash Drum

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 9 m
Shell/Head t:12 mm / 12 mm
Weight:13 t
035_RECYCLE-GAS

Recycle Gas Condensate Separator

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 2 m x L 9 m
Shell/Head t:12 mm / 12 mm
Weight:5 t
036_INSTRUMENT-AIR-RECEIVER

Instrument Air Receiver

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 32 m
Shell/Head t:27 mm / 27 mm
Weight:96 t
037_ACID-GAS-CONDENSATE-SEPARATOR

Acid Gas Condensate Separator

Quantity:1
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 4 m x L 15 m
Shell/Head t:20 mm / 20 mm
Weight:37 t
038_3rd-STAGE-SUCTION-DRUMS

3rd Stage Suction Drums

Quantity:2
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 17 m
Shell/Head t:48 mm / 48 mm
Weight:47 t
039_FLARE-KNOCKOUT-DRUM

Flare Knockout Drum

Quantity:6
Design Code:ASME Sec. VIII Div.1
Stamp:U
Dimensions:ID 3 m x L 7 m
Shell/Head t:14 mm / 14 mm
Weight:13 t
040_SOUR-GAS-ADSORBERS

Sour Gas Adsorbers

Quantity:3
Design Code:ASME Sec. VIII Div.2
Stamp:U2
Dimensions:ID 4 m x L 18 m
Shell/Head t:67 mm / 44 mm
Weight:110 t